
Double roller press granulators are widely used in fertilizer, feed, and chemical industries. Proper maintenance of their core parts directly impacts production efficiency and granule quality.
1.Roller Maintenance
Regular Lubrication: Check the lubrication system every shift. Ensure bearings and gears are well-lubricated to reduce friction and wear.
Even Wear: Adjust roller gaps regularly to prevent uneven wear and extend service life.
Clean After Use: Clear double roller press granulator’s residual material after shutdown to prevent corrosion or buildup affecting the next run.
2.Die (Ring Die/Flat Die) Care
Check Wear Periodically: Clean or replace dies immediately if holes are blocked or severely worn. This avoids efficiency loss.
Rust Prevention During Idle Time: Apply anti-rust oil to die surfaces during long shutdowns to prevent corrosion.
Proper Operation: Avoid overloading to reduce deformation risks from high heat or pressure.
3.Transmission System Upkeep
Check Belt/Chain Tension: Loose parts cause slippage; overtightening increases wear. Adjust tension regularly.
Gearbox Oil Change: Replace lubricant every 2,000 operating hours or every 6 months to maintain efficiency.
Motor Cooling: Prevent motor burnout by avoiding prolonged overload operation.
4.Feeding System Care
Clean Regularly: Clear the feed inlet and screw conveyor after each shift to prevent material buildup.
Seal Checks: Ensure no leaks or dust spills to reduce wear and environmental impact.
Following these maintenance practices will significantly improve your double roller press granulator’s efficiency and cut repair costs.