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14
Jul
Key component maintenance for double roller press granulators to extend service life

Double roller press granulators are widely used in fertilizer, feed, and chemical industries. Proper maintenance of their core parts directly impacts production efficiency and granule quality.

1.Roller Maintenance

Regular Lubrication: Check the lubrication system every shift. Ensure bearings and gears are well-lubricated to reduce friction and wear.

Even Wear: Adjust roller gaps regularly to prevent uneven wear and extend service life.

Clean After Use: Clear double roller press granulator’s residual material after shutdown to prevent corrosion or buildup affecting the next run.

2.Die (Ring Die/Flat Die) Care

Check Wear Periodically: Clean or replace dies immediately if holes are blocked or severely worn. This avoids efficiency loss.

Rust Prevention During Idle Time: Apply anti-rust oil to die surfaces during long shutdowns to prevent corrosion.

Proper Operation: Avoid overloading to reduce deformation risks from high heat or pressure.


3.Transmission System Upkeep

Check Belt/Chain Tension: Loose parts cause slippage; overtightening increases wear. Adjust tension regularly.

Gearbox Oil Change: Replace lubricant every 2,000 operating hours or every 6 months to maintain efficiency.

Motor Cooling: Prevent motor burnout by avoiding prolonged overload operation.

4.Feeding System Care

Clean Regularly: Clear the feed inlet and screw conveyor after each shift to prevent material buildup.

Seal Checks: Ensure no leaks or dust spills to reduce wear and environmental impact.

Following these maintenance practices will significantly improve your double roller press granulator’s efficiency and cut repair costs.