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12
Aug
How to scientifically determine the scale and configuration of an organic fertilizer production line?

Deciding the scale and setup of organic fertilizer production line is the first step before production. Choosing the right scale can boost efficiency and reduce operating costs. Here are key factors to consider:

1.Raw Material Supply: Based on daily available materials (like livestock manure, crop stalks, etc.). Annual capacity typically ranges from 10,000 to 100,000 tons.

2.Market Demand: Analyze your target market size and sales radius.Small lines (under 5,000 tons/year) suit local sales.Large lines (over 50,000 tons/year) can target broader regions.

3.Site Conditions: Production lines need space—from hundreds to tens of thousands of square meters. Plan ahead.

Core Equipment for an Organic Fertilizer Production Line

1.Pre-treatment: Dehydrators, crushers, etc., to reduce initial moisture (usually below 60%).

2.Fermentation: Trough turners or chain-plate fermenters; fermentation takes 15-20 days.

3.Refining: Crushers, mixers, granulators (disc or drum type), dryers.

4.Packaging: Auto-weighing baggers for efficient packing.


Cost and Payback Analysis

Small line: ¥500,000 – ¥1 million. Medium line: ¥2 – ¥5 million. Large line: ¥8 million+

Consider:Automation level (semi-auto or full-auto). Environmental standards (dust/deodorizing systems). Energy use (gas, electricity costs).

In short, reasonable planning of the scale and configuration of the organic fertilizer production line can ensure that the organic fertilizer production project achieves the best economic benefits.